Motor Mount Bracket
Material: 6061-T6 Aluminum (4 x 4 x 1/4 Angle Stock)
Tools: All tools HSS
|
No. |
Operation |
Machine |
Speed |
Feed |
Notes |
|
(rpm) |
(in./rev) |
||||
|
0000 |
Cut stock to 4.00 in. long |
Band saw |
|||
|
0010 |
Drill pilot holes w/ #31 drill |
Mill |
500 |
Vert. hand press |
(6) places motor side |
|
0020 |
Drill Æ 3/16 in. holes |
Mill |
500 |
Vert. hand press |
(4) places motor side |
|
0030 |
Drill Æ 1/2 in. holes |
Mill |
600 |
Vert. hand press |
(2) places motor side |
|
0040 |
Mill Æ 3/4 in. clearance holes |
Mill |
600 |
Vert. hand press |
(2) places motor side |
|
0050 |
Deburr & break sharp edges |
Hand file |
|||
|
0060 |
Drill pilot holes w/ #31 drill |
Mill |
500 |
Vert. hand press |
(2) places base side |
|
0070 |
Drill Æ 5/16 in. holes |
Mill |
500 |
Vert. hand press |
(2) places base side |
|
0080 |
Deburr & break sharp edges |
Hand file |
Shaft
Material: 1018 CF Steel (Æ 7/8 in. Round Stock)
Tools: All tools HSS
|
No. |
Operation |
Machine |
Speed |
Feed |
Notes |
|
(rpm) |
(in./rev) |
||||
|
0000 |
Cut stock to 5.00 in. long |
Cut-off saw |
|||
|
0010 |
Face both ends |
Lathe |
700 |
Use Collet |
|
|
0020 |
Center drill (1) end |
Lathe |
700 |
Use Collet |
|
|
0030 |
Drill w/ N drill to 1 1/4 in. depth |
Lathe |
700 |
0.006 |
Use Collet |
|
0040 |
Ream to Æ 0.313 in. |
Lathe |
200 |
0.006 |
Use Collet |
|
0050 |
Deburr & break sharp edges |
Hand file |
Turn in lathe |
||
|
0060 |
Polish w/ 100 to 600 sand tape |
Lathe |
3 in. length at (1) end |
||
|
0070 |
Mill flat for set screw placement |
Mill |
700 |
~0.01 |
0.001-0.003 in. depth |
|
0080 |
Drill pilot hole w/ #31 drill |
Mill |
500 |
Vert. hand press |
|
|
0090 |
Drill Æ 0.201 in. hole w/ #7 |
Mill |
500 |
Vert. hand press |
|
|
0100 |
Tap 1/4-20UNC-2B |
Hand tap |
|||
|
0110 |
Insert 1/4-20 Set Screw |
Hex wrench |
|||
|
0120 |